Bengaluru: Researchers develop snapping footwear to help prevent diabetic foot complications

Since foot injuries or wounds in persons with diabetes heal at a slower rate than in healthy individuals, which increases the chance of infection, and may lead to complications that require amputation in extreme cases, the researchers in the Department of Mechanical Engineering, Indian Institute of Science (IISc), Bengaluru, in collaboration with the Karnataka Institute of Endocrinology and Research (KIER), has developed a set of self-regulating footwear for diabetic people.

The footwear – a pair of specially-designed sandals – developed by the IISc-led team is 3D printed and can be customised keeping in mind an individual’s foot dimensions and walking style. Unlike conventional therapeutic footwear, a snapping mechanism in these sandals keeps the feet well-balanced, enabling faster healing of the injured region and preventing injuries from arising in other areas of the feet.

“The footwear can be especially beneficial for people who have diabetic peripheral neuropathy – those who suffer from nerve damage caused by diabetes, leading to a loss of sensation in the foot. This loss of sensation leads to irregular walking patterns in persons with diabetes. Diabetic peripheral neuropathy is one of the long-term complications of diabetes, and its diagnosis is mostly neglected,” said Pavan Belehalli, head of the Department of Podiatry at KIER.

Explaining further, he added, “For example, a healthy person usually places their heel first on the ground, followed by the foot and toes, and then the heel again – this ‘gait cycle’ distributes the pressure evenly across the foot. But due to the loss of sensation, persons with diabetes may not always follow this sequence, which means that the pressure is unevenly distributed. Regions of the foot where the pressure exerted is high are at greater risk of developing ulcers, corns, calluses and other complications.”

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Priyabrata Maharana, PhD student in the Department of Mechanical Engineering, IISc, said, “Most of the therapeutic footwear available in the market is ineffective at off-loading the uneven pressure exerted by the ‘abnormal’ gait cycle of persons with diabetes. To address this challenge, we designed arches in their sandals that ‘snap’ to an inverted shape when a pressure beyond a certain threshold is applied. When we remove the pressure, (the arch) will automatically come back to its initial position – this is what is called self-offloading. We consider the individual’s weight, foot size, walking speed and pressure distribution to arrive at the maximum force that has to be off-loaded. Multiple arches have been designed along the length of the footwear to off-load the pressure effectively.”

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Researchers said that the footwear can be used not only by people suffering from diabetic neuropathy, but by others as well.

GK Ananthasuresh, a professor in the Department of Mechanical Engineering, IISc, and senior author of the study said that the team was collaborating with start-ups – Foot Secure and Yostra Labs – to commercialise their product. “There are a lot of commercial shoe manufacturers selling costly footwear in the name of giving comfort using what they call memory foam, but we have tested them, and they don’t have the required characteristics,” he added.

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